POSITION: Junior Manufacturing Engineer

Location: Kanata, ON, CANADA
Industry: Military & Defense Technology

Email your resume: hr@renrns.com

About Terra Nova:

Terra Nova is a Privately-owned, Indigenous Minority, Canadian SME, located in a high-tech center in Canada that is home to great engineering talent and is the facility where repair solutions are engineered.

Terra Nova prides itself on strategic thinking that raises the bar on excellence. Our team is made up of industry pioneers, passionate engineers, skilled technicians and meticulous assemblers. This multidisciplinary team allows you to allocate your resources more efficiently.

Overall Requirements:

We are seeking an experienced Manufacturing Engineer with a strong background in cable and harness manufacturing, ideally in the military and aerospace sectors. The ideal incumbent will bring hands-on experience in evaluating technical data, developing accurate cost estimates, and optimizing manufacturing processes to support new product introductions. This role requires proficiency in BOM creation, labour costing, and a strong understanding of quality standards and compliance in a regulated environment. Strong analytical skills, proactive problem-solving, and strong collaboration skills are key attributes of a successful candidate for this role.

Responsibilities:

• New Product Evaluation & Costing:
  • Review and analyze technical drawings and data packages for new custom cable and harness products
  • Develop costing BOMs and collaborate with Procurement to source materials and tooling
  • Estimate labor costs (engineering and production) based on cable build complexity, manufacturing capabilities, and tooling capacity
  • Continuously refine labor costing models through time studies to improve accuracy in future bids
• Manufacturing Process Development & Optimization:
  • Develop, evaluate, and improve cable assembly processes, considering product design, materials, tooling, and production equipment capabilities
  • Define optimal assembly techniques and recommend process improvements to enhance efficiency and reduce waste
  • Estimate production times, staffing requirements, and costs to support management decision-making
  • Ensure proper documentation of routing, production processes, and inspection checklists for operator reference
• New Product Introduction (NPI) & First Article Build Oversight:
  • Oversee the first article build to verify that the product meets customer specifications and quality standards
  • Develop and implement detailed work instructions, test plans (electrical, mechanical, environmental), and test reports
  • Work closely with production teams to ensure a smooth transition from prototype to full-scale manufacturing
• BOM & MRP System Management:
  • Review and finalize manufacturing BOMs upon receiving new purchase orders
  • Upload BOMs into the MRP/ERP system for production planning and material procurement
  • Monitor material availability and coordinate with procurement and production teams to ensure timely kitting and assembly
  • Identify and recommend alternative materials or components that meet customer requirements to mitigate long lead times and ensure timely production
• Quality & Compliance Support:
  • Assist the Quality Control (QC) team with documentation and troubleshooting during final inspections
  • Ensure all manufacturing documentation complies with military and industry standards
  • Apply statistical methods to estimate and analyze future manufacturing requirements and potential improvements

Education & Experience:

• Bachelor’s degree in Electrical or Mechanical Engineering and/or
• 2+ years of experience in a manufacturing environment, preferably in cable and harness assembly

Additional Qualifications:

• Experience with military or aerospace cable and harness manufacturing is an asset
• Strong knowledge of manufacturing operations, process optimization, and quality control
• Expertise in BOM creation, labor standards, and cost estimation
• Familiarity with project management principles and cross-functional collaboration
• Ability to thrive in a dynamic, fast-paced environment, with the flexibility to adapt strategies as needed
• Strong analytical, problem-solving, and decision-making skills
• Excellent communication and leadership skills, with the ability to work independently and within a team
• Adept at learning new systems
• Skilled in Microsoft Office Suite, especially Excel
• Knowledge of Advance Pro or other ERP systems and statistical analysis tools considered an asset

Terra Nova values the diversity of our workforce. We are committed to providing access & opportunity to individuals with disabilities. We will provide reasonable accommodation throughout the recruitment and employment process. Should you require accommodation, please contact us at hr@renrns.com.

This position will require exposure to confidential information. All applicants must meet the eligibility requirements of the Controlled Goods Directorate (CGD).

We thank you for your interest. Please note that only those candidates selected for an interview will be contacted.